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LOCKSTITCH

Duerkopp Adler Sewing Head

Products 3

Inline Operations

CE

Angle-left
Angle-right

LOCKSTITCH

Duerkopp Adler Sewing Head

Inline Operations

CE

LOCKSTITCH

Duerkopp Adler Sewing Head

Inline Operations

CE

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  • Thread Center Sewing (Lockstitch)
  • Folding
  • Edge Squaring
  • Spine Taping (Binding Cloth Tape-Non-glued)
  • Book Front Cutting
  • Programmable Book Trimming & Separating
  • Heavy Duty Sewing Head
  • Largest Bobbin Size
  • High Speed
  • Inline Operations
  • Labour Saving
  • Cost Effective & Economic
  • Short Make Ready Time
  • Feed Gathered papers or book-blocks(sections) manually into the Thread Center Sewing head. The thread is cut automatically at the end of each section.
  • Then the section is turned upside down over the Belts and fed into the FOLDmaster machine where it is folded in exact center and further forwarded to SQUARE for Edge Squaring, that shapes the book spine perfectly in 90 degrees even for 1000gsm, 320pages book.
  • The squared book block is fed into the PRESTAR : Front Cutting Unit.
  • Further, the book is carried to TapeMaster for Spine Taping of Binding Cloth Tape.
  • Tape in roll form, is glued and perfectly applied to the book spine.
  • The continuous tape is cut by an electronic cutter, to separate the books.
  • The delivered book does not need any manual touch or finishing.
  • The tape is maintained to be dry after application.
  • Then the book is fed into COPE for top/bottom trimming and separating. COPE is a programmable cutting machine that cuts the book with single knife while the book gets forwarded automatically. The cutting size for both cutting units can be set in the Touch Screen Panel. No need to shift knives individually, hence job changeover time for cutting unit is less than 1 minute.
  • Make ready time for the whole Line is 30-45 minutes for job changeover.
  • Any of these machines can be used offline as well as, can be turned on/off as needed.
  • Feed Gathered papers or book-blocks(sections) manually into the Thread Center Sewing head. The thread is cut automatically at the end of each section.
  • Then the section is turned upside down over the Belts and fed into the FOLDmaster machine where it is folded in exact center and further forwarded to SQUARE for Edge Squaring, that shapes the book spine perfectly in 90 degrees even for 1000gsm, 320pages book.
  • The squared book block is fed into the PRESTAR : Front Cutting Unit.
  • Further, the book is carried to TapeMaster for Spine Taping of Binding Cloth Tape.
  • Tape in roll form, is glued and perfectly applied to the book spine.
  • The continuous tape is cut by an electronic cutter, to separate the books.
  • The delivered book does not need any manual touch or finishing.
  • The tape is maintained to be dry after application.
  • Then the book is fed into COPE for top/bottom trimming and separating. COPE is a programmable cutting machine that cuts the book with single knife while the book gets forwarded automatically. The cutting size for both cutting units can be set in the Touch Screen Panel. No need to shift knives individually, hence job changeover time for cutting unit is less than 1 minute.
  • Make ready time for the whole Line is 30-45 minutes for job changeover.
  • Any of these machines can be used offline as well as, can be turned on/off as needed.
TECHNICAL   SPECIFICATIONS
SPECIFICATIONS Max. Min.
Speed Upto   30 sections / minute
Book Length 1000mm 400mm
Book width 440mm 280mm
(Centre   Sewing)(open book)
Book Thickness 8mm 10 Sheets
Thread Size 10 40
Needle Size 25 18
Thread Pitch 12 or 8mm
Tape Width 60mm 30mm
Duplex Cover 500 gsm 200 gsm
Power 11 hp(8.25 kw) 50Hz, 415V, AC
Actual power consumption in operation : 6 kw
Dimensions 10.4m x 3.8m x 2m
(Length x Width x Height)(‘Z’ shaped)

C-12, Nanddham Industrial Estate, Marol Maroshi Road, Marol, Andheri (East) – Mumbai -400059, Maharastra, INDIA.
Tel: +91 22 2858 2345 I Mobile: +91 98204 92606 / +91 98207 44075 I stallionmachines@hotmail.com  I www.stallionmachines.com 

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C-12, Nanddham Industrial Estate, Marol Maroshi Road, Marol, Andheri (East), Mumbai – 400059, Maharashtra, INDIA.
stallionmachine@hotmail.com I Tel: +91 22 2858 2345 I Mobile: +91 98204 92606 / +91 98207 44075 I www.stallionmachines.com

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© Stallion Innovative Machines

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